MIL I 45208 Inspection System Manual (Download)

This Downloadable Inspection System Manual is based on the current MIL-I-45208 Inspection System Standard. It is designed for any company that needs to meet this standard and/or is seeking consistency in quality of manufactured and machined products.

What the download contains:

Company Policy: Addresses the company quality goal and its formal intent with key objectives to meet stated requirements.

Procedures: Contains all the procedures meeting MIL-I-4528 standard requirements. Over and above the procedures are structured to meet future ISO 9001 requirements.

FREE SUPPORT: We will help you implement the manual over phone and email, FREE!

The procedures address all the standard inspection system requirements and contain the following sections:

SECTIONS

0                      Company Product Description and Overall Quality Policy

1                      Organization Outline and Planning

1.1                   Customer Purchase Order/Contract Review

2                      Internal Inspection System Audit

3                      Quality Control Planning, Control of Drawings and Documentation,

                        and Drawing and Document Change Control

4                      Inspection, Manufacturing and Work Operation Planning

5                      Control of Purchasing and Subcontractors, Purchase Order Review

6                      Control of Storage, Identification and Handling of Raw Material

7                      Procedures and Work Instructions for Shop Traveler

8                      Stock Room Control

9                      In Process Inspection

10                    Inspection and Testing Procedures (Receiving, In-Process and

                        Final Inspection)

11                    Indication of Inspection Status- Issue and Control of Inspection Stamps

12                    Preservation, Packaging and Shipping

13                    Calibration and Control of Inspection and Test Equipment

13A                 Procedures and Instructions for In House Calibration

14                    Sampling Inspection

15                    Control of Nonconforming Material and Corrective Action

16                    Control of Tooling Used For Inspection Purpose

17                    Records of Inspection and Test Activities (Record Retention)

18                    Product Identification, Handling and Good Housekeeping

19                    Government and / Customer Source Inspection

20                    Government and / Customer Furnished Property

21                    Process Control

22                    Product Shelf Life Control

23                    Training and Certification of Personnel

Control Forms:  The manual comes with a complete set of control forms that are cross referenced in respective procedures and thereby makes it easy to use the Form that is required in respective section of the manual.

FORMS

Q.C.  01          Change and Review Record

Q.C.  02          Organization Chart with assigned Responsibilities

Q.C.  03          Drawing and Specification Master - Log

Q.C.  04          Engineering Change Order (ECO) - Stamp

Q.C.  05          Drawing Review and Release - Stamp

Q.C.  06          Subcontractor/Supplier Corrective Action Request

Q.C.  07          Tool Record and Calibration - File

Q.C.  07a         Calibration Evaluation - File

Q.C.  08          Manufacturing Operation Planning (Shop Traveler)

Q.C.  09          Training and Certification - Log

Q.C.  09a         Training Plan and Training Schedules

Q.C.  10          Receiving Inspection - Log

Q.C.  11          Government - Source Inspection Notification

Q.C.  12          Quality Control System Audit, Stock Room Audit, and Qualified

                        Subcontractor/Supplier Audit - Log

Q.C.  12a         Quality Survey for Subcontractors/Suppliers

Q.C.  13          Accepted/Repair/Rework & Reject Tags

Q.C.  14          Inspection and Test Report (Receiving, In-Process and Final Inspection)

Q.C.  15          Inspection Stamp - Log

Q.C.  16          Material Withhold, Rejection and Corrective Action Report

Q.C.  17          Shelf Life - Log

Q.C.  18          Assigned Job Number / Job Cost - File

Q.C.  19          Certificate of Conformance

Q.C.  20          Special Process - Log

Q.C.  21          Purchase Order Form

Q.C.  22          Calibration Recall Schedule

Q.C.  23          Checklist for Verification of Shipping Requirements

Instruction Guide:
A step by step instruction guide is included and will show you how to implement the documented inspection system and how to use the manual and the control forms.
This copyrighted inspection system has helped hundreds of companies Nation wide in the past and provides an excellent tool to help to produce product quality in a consistent manner designed  for any company involved in manufacturing and for the machine shop industry. It also provides a foundation when future need arises to upgrade to ISO 9001 or AS 9100.

Customer reviews of the MIL I 45208 Manual

Thank you for the inspection system package you have sent us, our DOD rep. was exited about the content and the easy use of the manual and sees no problem to get us approved. 

 -H & H MFG, New Jersey 

We got approved by several prime contractors and the DOD using your excellent MIL-I- Manual. We recommend you highly.   

 -Swiss Tech, ID    

 We are very pleased with the MIL-I-manual and package and have been approved by key contractors.   Thank you also for your support services, which we really appreciated.

  -Alco Mfg., California                           

 We recommend you manual and package and thank you for your support and help when we needed it.   

  -Jacobs Machining, Indiana

The entire Manual and System will be available for download once you checkout